Tuesday, December 11, 2018

Useful And Essential Facts About Foam Cutting Wires

By Dennis Davis


Different kinds of foams find use in various applications. These products are used in different industries for different applications such as insulation and protection of delicate components. However, in order to use the various foams well, it is important to reduce large blocks into suitable sizes that can be used. This is where foam cutting wire comes in because it is used to accurately cut blocks of foam to desirable sizes and shapes. This is worth knowing about Foam Cutting Wires.

Currently, there are many different types of wires used in doing this job. NiChrome Wire (NiCr) is among wires that are commonly used. Foam can be cut using a wide range of cutters that are available on the market. However, most people prefer NiChrome wires due to the many benefits that they offer when properly used.

Just like all other types of wires, NiChrome is heated using resistance heating whereby an electric current is passed through it. The heating makes the wire to develop electrical resistance to the current which results in formation of heat. The quantity of heat in the wire can reach very high levels, which enables it to cut through all types of foam. The source of electricity used can be supplied by a generator, mains electricity, or solar panels.

Corrosion and oxidation is more likely to happen in the wires at very high temperatures. Usually, most materials go through corrosion and oxidation so that they become less effective when being used. Actually, these wires cannot find use for long without deterioration in quality, which leads to poor results. On the contrary, the design of NiChrome wires allows them to last longer under high temperatures without being oxidized or corroded. This is the reason why they are superior to several other commodities.

When buying these products, there are several factors that one should consider. Besides high resistance against corrosion and oxidation, one should also consider the length of time the product takes to reach maximum temperature. Some products need several minutes of heating before they can reach high temperatures. This means that one has to wait the whole duration while the product heats.

But, there are also some that require a short time to reach their maximum temperatures. This means that one has to wait for only a few seconds for the wire to heat. Also, some wires have the ability of attaining higher temperatures than others. Sadly, some just melt when their maximum temperatures are exceeded.

Another consideration that one should consider is the tensile strength of the product. Upon reaching a given temperature, some products lose a significant amount of their tensile strength and can easily break. Such products may not be suitable for use to cut foams that are very thick. Energy requirement is also an important consideration because a product that one buys should require less energy to reach maximum temperature.

Today, the market has many manufacturers of this product. Various products go at different prices besides offering different features. In light of this, one must draw their attention to the price and features of the product. It is recommended that one should find a balance between cost and the features of the product.




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